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Instant AFM and nanoprobe instrumentation - just add science! View our AFM Video Tutorial.


MadPLL controller
MadPLL Atomic Force Microscope Image of a Test PatternMadPLL Atomic Force Microscope Image of a Test PatternMadPLL Atomic Force Microscope Image of an Integrated CircuitMadPLL Atomic Force Microscope Image of a Test PatternMadPLL Atomic Force Microscope Image of a Fly Eye

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  Introduction


MadPLL® is a powerful instrument package that allows the user to create an inexpensive, high resolution resonant scanning probe microscope using Mad City Labs nanopositioning systems. In short, MadPLL® can be used to create an “instant” closed loop AFM or NSOM at a fraction of the cost of commercial systems. MadPLL® is suitable for nanoscale characterization and nanoscale fabrication applications such as optical antennas, nano-optics, semiconductors, data storage, and more.

MadPLL® has been specifically designed for resonant probes such as tuning forks and Akiyama probes. In addition MadPLL® is fully compatible with Mad City Labs’ high resolution nanopositioning systems which makes it easy for users to build a scanning probe microscope with a flexibility that cannot be achieved with other commercial systems.

The seamless integration of hardware combined with the built-in automated control of MadPLL® means that you can concentrate on getting results, not tweaking parameters.

MadPLL® is ideal for research and teaching laboratories offering high performance, versatility, simplicity and excellent value.

Features
  • Low cost
  • Software, PLL controller, sensor amplifier, and probe boards included
  • Easy and flexible configuration
  • Fully self contained - no external signals required
  • Automated software control

  • Auto PCC control
  • Auto Q Calculation, resonant frequency detection
  • Integrated Z axis PI control loop
  • Fully compatible with Mad City Labs positioning products

  •   What is MadPLL®?


    MadPLL® is an integrated solution that includes the digital phase lock loop (PLL) controller, software, sensor amplifier board and resonant probe mounting board. Simply add your Akiyama probe or tuning fork to the probe board to create a powerful force sensor for scanning probe measurements.

    The MadPLL® package includes the MadPLL® digital PLL controller, sensor board, probe board, and MadPLL® software. Ease of integration with resonant probes and Mad City Labs' low noise nanopositioning systems give users the ability to create high performance, low cost NSOM and AFM instruments.


    The PLL controller contains a digitally controlled proportional integral (PI) loop designed to work seamlessly with Mad City Labs’ nanopositioning systems. The addition of closed loop nanopositioners adds to the high performance of MadPLL®. Additional options are available for multi-axis closed loop nanopositioning control. Mad City Labs' nanopositioning systems have integrated PicoQ® sensors for absolute positioning. These PicoQ® sensors are installed in every Mad City Labs nanopositioning system and can be used to provide a position signal that is free from hysteresis and creep to the MadPLL for imaging.

    The PLL controller has three operational modes: self oscillation, PLL driven, and (lock-in) DDS driven. The probe can be controlled in constant excitation or constant signal mode. Measured outputs from the controller include changes in frequency, amplitude or phase shift.

    The digital MadPLL® controller has three operational modes: self oscillation, PLL driven, and DDS driven. The probe can be controlled in constant excitation amplitude or constant signal amplitude. Changes in frequency, amplitude, or phase are measured for Z control.


    The sensor amplifier and probe board assemblies are compact and can be fitted to existing instrumentation. The probe board simply plugs into the sensor amplifier board. The sensor amplifier board can be mounted to a precision positioner such as a closed loop nanopositioning system. The probe board has been designed for use with tuning forks and Akiyama probes. These probes are easy to mount and alignment free.

    MadPLL® includes a sensor amplifier board and probe boards. The probe boards are designed for use with tuning forks, Akiyama probes and Accutune probes.


    MadPLL® simplifies the control of your scanning probe microscope. Many of the functions of MadPLL® are fully automated - no front panel knobs or pots to adjust! The flexible and user friendly MadPLL® software allows complete control of user adjustable parameters. Among the software features are automated setup, configuration control, auto Q calculation and automatic parasitic capacitance compensation (PCC) control. These included features are designed to simplify setup and accelerate the data acquisition process.

      Application - AFM Video Tutorial

    Instant AFM - just add science!


    MadPLL® can be used to create a customized, high resolution atomic force microscope (AFM) at a fraction of the cost of commercial systems. MadPLL® has been designed to directly interface with Mad City Labs’ low noise single and multi-axis nanopositioning systems, making it possible to create a fully closed loop AFM. The AFM described is suitable for both research and teaching environments and can be further customized for vacuum operation. MadPLL® is suitable for nanoscale characterization and nanoscale fabrication applications such as optical antennas, nano-optics, semiconductors, data storage, and more.

    Mad City Labs AFM Assembly Tutorial - How to Build an "Instant" Atomic Force Microscope


    Bill of Materials
  • Controllers: MadPLL®controller and Nano-Drive® nanopositioning controller with open loop/close loop switch (OCL) option.
  • Z fine motion: Nano-OP30 30μm range piezo stage with internal PicoQ® position sensor technology and sub-nanometer resolution.
  • XY fine motion: Nano-SPM200 two axis, 200μm range of travel, closed-loop nanopositioner with internal PicoQ® position sensor technology and sub-nanometer resolution.
  • XY and Z coarse motion: standard stages available from optical component suppliers.
  • Sensor Amplifier and Probe Board: part of the MadPLL® package.
  • Probe: Akiyama probe.
  • Hardware: standard optical mounting fixtures.
  • Akiyama probe
  • PC (32 bit or 64 bit Windows XP/Vista/7 compatible)
  • This configuration is a highly flexible multi-axis closed loop AFM. All Mad City Labs nanopositioning systems have low noise PicoQ® sensors and closed loop feedback control. Using MadPLL® the user can create a high performance scanning probe instrument at low cost.

    Additional options available from Mad City Labs
  • Quartz Crystal Tuning Forks
  • AFMView software
  • Other configurations of 3 axis closed loop nanopositioners*
       (e.g. Nano-HS3 Series, Nano-OP30 (Z), Nano-H Series (XY))
  • * All Mad City Labs nanopositioning systems include the Nano-Drive® controller which is fully LabVIEW/C++/MATLAB compatible.

    AFM configurations using a Nano-OP30 (Z-axis) and Nano-H100 (XY) typically achieve Z resolutions of 0.5nm (rms) and a scanning frequency of 1Hz. Higher resolutions and scan speeds can be achieved using different nanopositioner combinations.

    Recommended additional items
  • Vibration isolation table
  • Coarse Z-axis approach (manual or automated)


  •   Image Gallery

    Seeing is Believing!


    The images below were acquired using MadPLL® with Mad City Labs closed loop nanopositioning systems.

    MadPLL Atomic Force Microscope Image of Calibration Grid Calibration grid
    (100nm tall lines, 2µm apart)
    10µm x 10µm
    Unidirectional scan
    Self oscillation mode, constant probe signal
    Z force feedback: frequency
    Data taken using MadPLL® with Nano-HS3 3-axis nanopositioning system.
    MadPLL Atomic Force Microscope Image of Calibration Grid

    Calibration grid
    (100nm tall pegs, spaced 2µm apart)
    10µm x 10µm
    Unidirectional scan
    Self oscillation mode, constant probe signal
    Z force feedback: frequency
    Data taken using MadPLL® with Nano-HS3 3-axis nanopositioning system.

    MadPLL Atomic Force Microscope Image of a Fly EyeMadPLL Atomic Force Microscope Image of a Fly Eye Fly eye
    100µm x 100µm
    Bidirectional scan
    PLL mode, constant probe signal
    Z force feedback: frequency
    Data taken using MadPLL® with Nano-OP30 nanopositioning system (Z-axis), Nano-OP100 nanopositioning system (XY axes)
    MadPLL Atomic Force Microscope Image of a Human Hair Human hair
    100µm x 100µm
    Bidirectional scan
    Self oscillation mode, constant probe signal
    Z force feedback: frequency
    Data taken using MadPLL® with Nano-OP30 nanopositioning system (Z-axis), Nano-OP100 nanopositioning system (XY axes)
    MadPLL Atomic Force Microscope Image of Uncured PMMA PatternMadPLL Atomic Force Microscope Image of Uncured PMMA Pattern

    PMMA pattern, uncured
    10 µm x 10 µm
    Bidirectional scan
    Self oscillation mode, constant probe signal
    Z force feedback: frequency
    Data taken using MadPLL® with Nano-OP30 nanopositioning system (Z-axis), Nano-OP100 nanopositioning system (XY axes)

    MadPLL Atomic Force Microscope Image of an Integrated Circuit
    Integrated circuit
    100 µm x 100 µm
    Bidirectional scan
    Self oscillation mode, constant probe signal
    Z force feedback: frequency
    Data taken using MadPLL® with Nano-OP30 nanopositioning system (Z-zxis), Nano-OP100 nanopositioning system (XY axes)
    MadPLL Atomic Force Microscope Image of Calibration GridMadPLL Atomic Force Microscope Image of Calibration Grid
    Calibration grid
    40 µm x 40 µm
    Unidirectional scan
    Self oscillation mode, constant probe signal
    Z force feedback: frequency
    Data taken using MadPLL® with Nano-OP30 nanopositioning system (Z-zxis), Nano-OP100 nanopositioning system (XY axes)
    MadPLL Atomic Force Microscope Image of Calibration Grid

    Calibration grid
    (100nm tall, 10µm pitch)
    70 µm x 70 µm
    Unidirectional scan
    PLL mode, constant probe signal
    Z force feedback: frequency
    Data taken using MadPLL® with Nano-OP30 nanopositioning system (Z-axis), Nano-OP100 nanopositioning system (XY axes)

    MadPLL Atomic Force Microscope Image of Test Pattern
    Etched structures
    80 µm x 80 µm
    Bidirectional scan
    Self oscillation mode, constant probe signal
    Z force feedback: frequency
    Data taken using MadPLL® with Nano-OP30 nanopositioning system (Z-axis), Nano-OP100 nanopositioning system (XY axes)


      Technical Specifications


    Lock-In Amplifier

    Phase Shifter 0° to 360°
    Demodulation Bandwidth 3 kHz

    Phase Lock Loop

    Auto Range Selection YES
    Measurement Range ± 500 Hz
    Measurement Resolution 50 mHz

    Preamplifier

    Input Gain (Attenuator) 0x to 1x (16 bit internal DAC)
    Parasitic Capacitance Compensation (PCC) YES
    Automatic PCC YES

    Probe Oscillation Loop

    Operating Modes self oscillation
    PLL driven
    lock-in/DDS driven
    Amplitude Control Modes constant excitation
    constant signal
    Amplitude Setpoint 16 bit internal DAC
    Amplitude Control YES, adjustable PI loop filter
    Input Voltage Range ±10 V(peak)
    Input Voltage Gain 2x to 40x
    Frequency Range 10 kHz to 100 kHz
    Output Voltage Range ±10 V(peak)

    PI Loop Filter (Z-Axis)

    Integration Time Constant digitally controlled
    Digitally Set Parameters YES
    Error Signal Inversion Capability YES
    Sensor Signals frequency
    phase
    excitation amplitude
    signal amplitude
    Command Signal 16 bit internal DAC
    Automatic Loop Filter Setup Yes, after initialization
    Loop Output 0 to 14V

    General

    Spectrum Analysis amplitude, phase
    Feedback Monitor BNC frequency
    phase
    excitation amplitude
    signal amplitude
    Probe Signal Monitor (BNC) sinewave amplitude probe (diagnostic)
    Power Supply 90 to 260 VAC (50/60 Hz)
    Controller Dimensions 16.75" x 14" x 1.75" (1U)
    (42.55cm x 35.56cm x 4.45cm)
    PC Connection USB
    Operating System 32 bit: Windows 2000/XP Pro/Vista/7
    64 bit: Windows XP Pro/Vista/7
    LabVIEW Software OS 32 bit: Windows 2000/XP Pro/Vista/7
    64bit: Windows XP Pro/Vista/7


    Additional Information

    MadPLL® Brochure

    Laser Focus World Article

    NANOPOSITIONING: Piezo­electric nano­positioners forge low-cost atomic force microscope
    AFM Video Tutorial


    MadPLL® Sensor Probe Board Drawing



    Related Products

  • Tuning Forks
  • Nano-HS Series
  • Nano-OP Series
  • Nano-H Series
  • Nano-SPMZ
  • Nano-SPM200
  • Nanopositioning Accessories
  • Nano-Drive®

  • mclgen@madcitylabs.com       phone: 608.298.0855       fax: 608.298.9525

    Copyright © 2011